Product Overview
The Powder Forming Hydraulic Press is a precision compaction machine designed for industries such as powder metallurgy, ceramics, hard alloys, and magnetic materials. Utilizing high-pressure hydraulic systems and custom molds, it transforms metal or non-metal powders into high-density, high-strength green parts (e.g., gears, bearings, cutting tools, ceramic components). It supports single/multi-layer complex shapes with exceptional consistency.
Key Features
High Pressure & Precision Control
Servo-hydraulic system with a force range of 50–1000 tons (customizable), ensuring uniform density distribution.
Closed-loop PLC control for real-time adjustment of pressure, speed, and dwell time (±0.5% accuracy).
Multi-Directional Compaction
Supports top, bottom, bidirectional, or multi-axial pressing for complex geometries (e.g., stepped parts, internal holes).
Optional floating die technology minimizes density gradients.
Intelligent Operation
Touchscreen HMI with pre-set process recipes for quick production changeovers.
Pressure-displacement curve monitoring and data logging for Industry 4.0 compliance.
Robust Construction
Solid cast steel or pre-stressed frame for anti-deflection and long-term stability.
Critical components (cylinders, seals) use imported brands, exceeding 100,000 cycles.
Safety & Eco-Friendly
Full enclosure with light curtain protection (CE/OSHA compliant).
Optional dust extraction to reduce airborne particles.
Typical Applications
Powder Metallurgy: Metal gears, self-lubricating bearings, stainless steel filters.
Ceramics: Electronic substrates, refractory bricks, structural ceramics.
Hard Alloys: Cutting tools, drill bits, mold inserts.
Advanced Materials: NdFeB magnets, carbon composites.
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